Sunday, November 21, 2010

Welded in the dogleg patch


I welded in the dogleg patch today. Didn't come out too bad, if I do say so myself. A few burn-through holes that I'll need to patch. I'll either weld them closed or use bondo. Sometimes you go to weld them and they just get bigger. Overall though I'm please with how it came out. I have some more grinding to do to smooth out the welds. Looking good though! Well at least I think so anyway.

Friday, November 12, 2010

So far, so good


Well it looks like this patch might turn out all right. I still have to put it all together with the rocker too. The rocker extends almost to the wheel well so some modification is probably going to be necessary. The question is do I modify the rocker or the dogleg? Hmmm...

Thursday, November 11, 2010

Scary stuff today



I welded in the inner rocker panel. I left some leeway in case some adjustments are needed when I install the outer rocker. And I cut away the rusted dogleg. I then cut the dogleg off of the replacement quarter panel I have. Hopefully I will get it to fit nicely, or at least nice enough that a little bondo will finish it.

Monday, November 8, 2010

Floor brace brackets and inner rocker





Well, I got the two replacement floor brace brackets welded in and fit the inner rocker in place. I haven't welded it yet, I want to trim a little more off the part that slides in between the center post brace so it will fit more flush to the bottom of the floorboard. Overall I guess I'm pleased with how its shaping up though it could have been done a little cleaner. Oh well, its not going to be seen by anyone, though I'll know its there.

Friday, October 29, 2010

Okay, I'm better now sort of...

I should clarify that I didn't weld in the inner rocker. I just put it in place to see how things measured up. They didn't. I think what I'm going to have to do is, weld the inner a little closer to the outer edge so the outer rocker bottom edge will match up and contact the inner's bottom edge, where I will tack weld them together. I'll have to extend the floor brace brackets that the inner is attached to also. I will probably have to shorten the width of the inner also, it didn't seem to match up correctly, at least not for the whole lenght of the inner and outer panels. Its always something!

Thursday, October 28, 2010

I don't know...

it's nights like tonight that sometimes make me think I'm in over my head. Thought I had the whole inner-outer rocker panel thing planned out, measured up and sized right but I guess I was wrong. I put in the inner where I thought it should be and when I put on the outer to see how things looked, it was way out of whack. Not sure what I'm going to do at this point. I think I'll just go have a beer. Or two.

Wednesday, October 27, 2010

Just a short update

Let's see, last week I installed a new fuel line. Figured it would be easier to install it now, while the rocker panel is off. It was a little easier not having to deal with the panel but, it was still a pain in the ass. The route of the line was from the tank, over the axle, over the rail, along the rail, through a floor brace, back over the rail, along the rail and then to the pump. I think it would have been a lot easier to install if the car was on a lift. Anyway, its in but I still have some work to do. There were clips along the rail that hold the fuel and brake lines in place. A few of these broke so I have to track some down some replacements. Also, the line that was removed, ended in a flare and the connected to a rubber hose which had a fitting to connect to the pump. The new fuel line had fittings on both ends. The fitting at the end to the pump was too big to connect to the pump. Besides that, its better to have a rubber hose to the pump so there is some play in the line while going over bumps and such. So, I cut the line but it needs a flare at the end. I bought a flaring tool from Harbor Freight but, like most of there stuff, it was cheap junk. So I need to get a better, more expensive tool somewhere down the line.

Last night, I worked on the inner rocker panel a little bit. I needed to cut out parts of it to allow it to fit. There are a few floor braces it needs to fit around. I should be able to attach it this weekend. We'll see though, something always seems to throw a wrench in my car work plans.